Flange Ring Forgings

Flange ring forging
I. product introduction
The forging of flange ring forging is pre-formed through the mould, and then the ring rolling ring is finally formed. The material interest rate is high, the purchase cost is low, the metal has good linear shape, uniform internal structure, superior mechanical performance, high processing accuracy, smooth surface, acid, alkali and high temperature resistance, beautiful appearance, strong texture performance and long service life.
Iii. Product advantages
Flange rolled ring forging flange pre-formed through the mold, and then rolled ring rolled final shape, material interest rate is high, low procurement cost, metal streamline shape, uniform internal structure, excellent mechanical performance, high processing accuracy, smooth surface, acid, alkali and high temperature resistance, beautiful appearance, texture performance is strong, long service life.
This flange for my company's main products, especially large flange, from the blank forging to finished products processing has been produced for customers for more than 20 years, products throughout the world, a variety of specifications and models cumulative export volume has reached millions of pieces, in the same industry in the leading level.
Flanged ring forgings generally contain less carbon than cast flanges and are not easy to rust.Flanged ring forgings can withstand higher shear and tensile forces than castings.The advantages of forgings lie in the uniformity of internal structure and the absence of pores, inclusions and other harmful defects in the casting.
Flange rolling ring forgings are widely used in water conservancy, electric power, petroleum, chemical, power station, shipbuilding, pipeline accessories, pressure vessels and so on

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Ring Gear Ring Forgings

Ring ring ring forging
Introduce the product
Ring forging is the forging rolled into a circle, can basically control the size tolerance of the product, reduce the amount of car processing.
Ring forging is to roll the forging into a circle, can basically control the size tolerance of the product, reduce the amount of car processing.Forging blank, blank test, conditioning treatment - lathe processing - roll teeth - drilling, quenching treatment, high temperature tempering - testing - testing - oil packing
Product advantage
(1) small equipment tonnage, processing range.The forming process of ring rolling is the accumulation of continuous small deformation under local pressure. The contact area between the workpiece and the mold is small, so the required deformation force is small and the equipment tonnage is small.
(2) material utilization rate is high.The cross section shape of ring rolling is closer to the finished product, and the processing allowance is small.
(3) the product quality is good.The metal fiber of the rolled ring is distributed continuously along the circumference, which is suitable for the force and wear of the parts.
(4) good working conditions, high productivity.Ring rolling similar to static rolling, basically no impact, vibration, low noise, easy to operate, mechanization, high degree of automation, labor intensity of workers greatly reduced.
Production cost is low.Compared with free forging, it has the advantages of low material consumption, low energy consumption and low comprehensive production cost.

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Bearing Ring Forgings

Rolling ring steel ring forging is a product of the forging industry, a type of forging.Bearing ring forging is a type of forging manufactured by our company.After a series of processes such as forging, rolling and rolling ring forming, the metal streamline is good, the internal structure is relatively dense, the mechanical properties are superior, and it can withstand higher shear force and tensile force.
Product advantage
Bearing ring forging technology has greater economic and technological advantages, mainly shown in:
1. The required equipment tonnage is small, and the rotary die exerts pressure on the blank locally and continuously. Compared with the overall pressure forming of die forging, the contact area between the tool and the workpiece is small, and the deformation force is small.
Compared with die forging, forging ring billet only needs to punch holes, so the punching hole and leather is small, and there is no necessary flash and drawing die inclination for die forging, the size and shape of ring section is closer to the finished product, which not only reduces the amount of cutting, but also saves the raw materials.
The deformation of ring rolling is radial compression and axial extension, and the metal fiber of ring parts is arranged continuously along the circumference, which is often adapted to the force and wear of ring parts in use, so the ring rolling products have high strength and wear resistance, with excellent internal quality.
4, good working conditions compared with the general forging, ring rolling no impact, no vibration, low noise, the working conditions have been greatly improved, easy to achieve mechanization and automation.
5. Low production cost rolling ring technology has the comprehensive advantages of high material utilization rate, less machining time, low production energy consumption and long rolling pass life, so the production cost is low.
The rolling speed of high-productivity ring rolling equipment is usually 1-2m/s, the rolling cycle is generally about 10s, the minimum cycle has reached 3.6s, the maximum productivity has reached 1000 pieces/h, which is much higher than ring forging and flame cutting, but also higher than the die forging productivity.
Iii. Product advantages
At present, ring rolling technology is widely used at home and abroad, such as train wheel hub, bearing inner and outer ring, gear ring, bush, flange, crane rotating wheel ring and various strengthening rings.Materials are usually carbon steel, alloy steel, aluminum alloy, copper gold, titanium alloy, cobalt alloy, nickel base alloy, common ring rolling products are train hub, bearing ring, gear ring, bushing, flange, gas turbine ring, crane rotating wheel ring, nuclear reactor vessel ring and various strengthening rings.It is a ring of metal billet (excluding sheet metal) that has been shaped by plastic deformation into a suitable compression force by applying external force.This force is typically achieved by using a hammer or pressure.The forging process builds fine particle structures and improves the physical properties of the metal.Ring forging can be seen everywhere in daily life. It is an industrial product.
Product advantage
Compared with forging forming, ring rolling technology has great economic and technological advantages, mainly manifested in:
1. The required equipment tonnage is small, and the rotary die exerts pressure on the blank locally and continuously. Compared with the overall pressure forming of die forging, the contact area between the tool and the workpiece is small, and the deformation force is small.
Compared with die forging, forging ring billet only needs to punch holes, so the punching hole and leather is small, and there is no necessary flash and drawing die inclination for die forging, the size and shape of ring section is closer to the finished product, which not only reduces the amount of cutting, but also saves the raw materials.
The deformation of ring rolling is radial compression and axial extension, and the metal fiber of ring parts is arranged continuously along the circumference, which is often adapted to the force and wear of ring parts in use, so the ring rolling products have high strength and wear resistance, with excellent internal quality.
4, good working conditions compared with the general forging, ring rolling no impact, no vibration, low noise, the working conditions have been greatly improved, easy to achieve mechanization and automation.
5. Low production cost rolling ring technology has the comprehensive advantages of high material utilization rate, less machining time, low production energy consumption and long rolling pass life, so the production cost is low.
The rolling speed of high-productivity ring rolling equipment is usually 1-2m/s, the rolling cycle is generally about 10s, the minimum cycle has reached 3.6s, the maximum productivity has reached 1000 pieces/h, which is much higher than ring forging and flame cutting, but also higher than the die forging productivity.
Iii. Product advantages
At present, ring rolling technology is widely used at home and abroad, such as train wheel hub, bearing inner and outer ring, gear ring, bush, flange, crane rotating wheel ring and various strengthening rings.Materials are usually carbon steel, alloy steel, aluminum alloy, copper gold, titanium alloy, cobalt alloy, nickel base alloy, common ring rolling products are train hub, bearing ring, gear ring, bushing, flange, gas turbine ring, crane rotating wheel ring, nuclear reactor vessel ring and various strengthening rings.

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Ring Rolling Steel Ring Forgings

Introduce the product
Rolling ring steel ring forging is a product of the forging industry, a type of forging.It is a ring of metal billet (excluding sheet metal) that has been shaped by plastic deformation into a suitable compression force by applying external force.This force is typically achieved by using a hammer or pressure.The forging process builds fine particle structures and improves the physical properties of the metal.Ring forging can be seen everywhere in daily life. It is an industrial product.
Product advantage
Compared with forging forming, ring rolling technology has great economic and technological advantages, mainly manifested in:
1. The required equipment tonnage is small, and the rotary die exerts pressure on the blank locally and continuously. Compared with the overall pressure forming of die forging, the contact area between the tool and the workpiece is small, and the deformation force is small.
Compared with die forging, forging ring billet only needs to punch holes, so the punching hole and leather is small, and there is no necessary flash and drawing die inclination for die forging, the size and shape of ring section is closer to the finished product, which not only reduces the amount of cutting, but also saves the raw materials.
The deformation of ring rolling is radial compression and axial extension, and the metal fiber of ring parts is arranged continuously along the circumference, which is often adapted to the force and wear of ring parts in use, so the ring rolling products have high strength and wear resistance, with excellent internal quality.
4, good working conditions compared with the general forging, ring rolling no impact, no vibration, low noise, the working conditions have been greatly improved, easy to achieve mechanization and automation.
5. Low production cost rolling ring technology has the comprehensive advantages of high material utilization rate, less machining time, low production energy consumption and long rolling pass life, so the production cost is low.
The rolling speed of high-productivity ring rolling equipment is usually 1-2m/s, the rolling cycle is generally about 10s, the minimum cycle has reached 3.6s, the maximum productivity has reached 1000 pieces/h, which is much higher than ring forging and flame cutting, but also higher than the die forging productivity.
Iii. Product advantages
At present, ring rolling technology is widely used at home and abroad, such as train wheel hub, bearing inner and outer ring, gear ring, bush, flange, crane rotating wheel ring and various strengthening rings.Materials are usually carbon steel, alloy steel, aluminum alloy, copper gold, titanium alloy, cobalt alloy, nickel base alloy, common ring rolling products are train hub, bearing ring, gear ring, bushing, flange, gas turbine ring, crane rotating wheel ring, nuclear reactor vessel ring and various strengthening rings.

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